FRP Tank Manufacturer and Supplier in India
Nikunj Reinforced Plastics: Reliable FRP Tanks
Nikunj Reinforced Plastics, established in 1992, has carved a niche as a leading manufacturer of FRP (Fiber-Reinforced Plastic) tanks in India. We cater to a diverse clientele across various industries, offering a comprehensive range of FRP tank solutions for a multitude of applications.
Our unwavering commitment to excellence extends from the meticulous selection of raw materials to the exceptional after-sales services we provide. This ensures that our clients receive not just a product, but a complete and reliable storage solution.
Unparalleled Versatility: A Tank for Every Unique Requirement
At Nikunj, we understand that one size doesn’t fit all. That’s why we specialize in manufacturing a wide variety of FRP tanks to cater to your specific needs. Our diverse range includes:
- Isophthalic polyester, Bisphenol-A, and Epoxy-based Vinyl Ester tanks: These cater to diverse chemical compatibility requirements. Isophthalic polyester offers a cost-effective solution for mild chemical storage, while Bisphenol-A and Epoxy-based Vinyl Ester tanks provide superior resistance to a wider range of aggressive chemicals.
- Dual laminate tanks (PVC/FRP, PP/FRP): These tanks offer a unique combination of properties. The inner layer, typically made of PVC or PP, provides exceptional chemical resistance for specific applications, while the outer FRP layer ensures structural integrity and UV protection.
The selection of the most suitable material of construction (MOC) is a crucial step. Our experienced team will conduct a thorough analysis of the fluid media and temperature to be stored, along with any specific pressure requirements.
This ensures you receive an FRP tank that is not only functionally optimal but also cost-effective in the long run.
Standard Features for Enhanced Functionality and User Experience
Nikunj FRP tanks are designed with user experience and functionality in mind. All our tanks come equipped with a set of standard features that enhance their overall utility:
- Nozzles: Strategically placed inlet, outlet, drain, and vent nozzles ensure efficient fluid flow management and system integration. We offer customization options for nozzle size and placement based on your specific requirements.
- Manholes (for tanks > 5,000 liters): These large access openings allow for easy internal inspection, cleaning, and maintenance, minimizing downtime and ensuring the longevity of your tank.
- Reinforced FRP stiffeners (for tanks > 10,000 liters): We understand that larger capacity tanks require additional support. Our FRP stiffeners, strategically placed on the top and shell, provide enhanced structural integrity and ensure the tank can withstand increased pressure and load.
- Live load capacity: The tank top is designed to withstand a combined weight of four people, facilitating safe and convenient access for maintenance or inspection purposes.
Comprehensive Capacity Range to Meet Your Evolving Needs
We understand that storage requirements can vary significantly across industries and applications. Nikunj offers a wide range of FRP tank capacities, from a compact 1,000 liters to a massive 300,000 liters.
This extensive range ensures we have the perfect solution for your specific needs, whether you require a small tank for chemical storage in a laboratory setting or a large-scale storage solution for industrial applications.
Vertical Tanks:
- Diameter range: 300 mm to 4000 mm
- Storage capacity: Up to 50,000 liters
These tanks are ideal for space-constrained environments and are often used for storing liquids, chemicals, and other materials that require vertical stacking or placement.
Horizontal Tanks:
- Diameter range: 500 mm to 3000 mm
- Recommended for use with a suitable mild steel (MS) support structure
Horizontal tanks offer a larger storage footprint and are well-suited for applications where ground space is readily available. They are commonly used for storing large volumes of liquids, slurries, and other materials that require easy access or agitation.
The Nikunj Advantage: Why Our FRP Tanks Stand Out
Nikunj FRP tanks are not just about functionality; they offer a multitude of advantages over traditional storage solutions:
- Lightweight: Comprised of a composite material, FRP tanks are significantly lighter than their metal counterparts. This translates to easier transportation, handling, and installation, reducing overall project costs and simplifying logistics.
- High Tensile Strength: The unique combination of fiberglass reinforcement and resin in FRP tanks provides exceptional structural integrity. They can withstand significant pressure and mechanical stress, ensuring safe and reliable storage of various liquids and materials.
- Non-corrosive: Unlike traditional metal tanks, FRP tanks are inherently resistant to corrosion. This eliminates the risk of rust and degradation, even when exposed to harsh chemicals or aggressive environments. This translates to a longer lifespan and minimal maintenance requirements, reducing overall lifecycle costs.
- Design Flexibility: FRP offers exceptional design flexibility. We can create FRP tanks in various shapes and sizes to meet your specific needs. This customization capability allows for optimal space utilization and integration into existing infrastructure.
- Superior Chemical Resistance: As mentioned earlier, the selection of resin and laminate materials allows us to tailor the FRP tank to withstand a wide range of chemicals. This ensures compatibility with the specific liquids or materials you intend to store, preventing degradation and potential leaks.
- Excellent Thermal Insulation: FRP tanks offer inherent thermal insulation properties. This can be beneficial for storing temperature-sensitive liquids or materials, minimizing heat transfer and maintaining consistent storage conditions.
- Non-contaminating: The non-porous nature of FRP prevents contamination of stored liquids or materials. This is crucial for applications in the food and beverage, pharmaceutical, and other sensitive industries.
- Easy Maintenance: The smooth surface of FRP tanks makes them easy to clean and maintain. This minimizes downtime and ensures long-lasting performance.
Nikunj’s Commitment to Quality: A Hallmark of Our Success
At Nikunj Reinforced Plastics, quality is not a coincidence; it’s a core principle. We are a certified ISO manufacturer, adhering to stringent international standards in every aspect of our operations, from raw material procurement to final product delivery. Most of our products are custom-made, complying with international standards like BS 4994 – 1987, ASTM D – 3299, ASME Section – X, NBS Voluntary, and Products Standard PS 1569.
Our dedicated quality assurance team meticulously follows a comprehensive quality control program, overseeing every stage of production. This ensures that only flawless FRP tanks that meet the highest standards reach our clients.
Our Quality Assurance Measures:
- Rigorous Material Testing: We source our raw materials from reputable suppliers and conduct thorough testing to ensure they meet our strict quality specifications.
- Meticulous Layup and Fabrication: Our skilled technicians employ advanced fabrication techniques to ensure consistent resin-to-glass ratios and optimal fiber distribution throughout the tank structure.
- Comprehensive In-Process Quality Checks: Our quality inspectors conduct regular checks at every stage of the production process, identifying and rectifying any potential issues immediately.
- Advanced Testing Procedures: We utilize a variety of testing methods to evaluate the physical, mechanical, and chemical properties of the finished FRP tanks. These tests include:
- Hydraulic pressure test: Measures the tank’s ability to withstand internal pressure.
- Pneumatic test: Measures the tank’s leak-proof integrity.
- Vacuum test: Assesses the tank’s ability to withstand external pressure.
- Acetone test: Ensures the resin and laminate materials are compatible with the intended storage media.
- Stringent Parameter Inspection: Our tanks undergo rigorous inspection for critical parameters that affect performance and longevity:
- Resin density
- Gel time
- Barcol hardness
- Resin-to-glass ratio
- Tensile strength
- Peel strength
- Shear strength
- High voltage spark test: Identifies any potential imperfections in the laminate structure.
Beyond Manufacturing: Exceptional After-Sales Support for Long-Term Success
We understand that exceptional products deserve exceptional service. Nikunj offers comprehensive after-sales support to ensure the smooth and trouble-free operation of your FRP tanks for years to come:
- Dedicated After-Sales Team: Our team of service representatives is readily available to address your queries and concerns promptly. We provide comprehensive support, from troubleshooting to spare parts procurement.
- Expert Installation Services (Optional): We have a team of experienced professionals who can handle the complete installation process for your FRP tanks, ensuring proper integration into your existing infrastructure.
- Fabrication and Erection of Piping Systems (Optional): We can manage the entire process of designing, fabricating, and installing piping systems that seamlessly connect your FRP tanks to other equipment within your facility.
- Over-Dimensional Equipment and Lining Jobs (Optional): Our expertise extends to handling large-scale projects. We can fabricate oversized FRP tanks on-site and undertake complex lining jobs to meet your specific requirements.
- Client-Site Services: We understand that downtime can be costly. Our team can provide on-site erection and maintenance services, minimizing disruption to your operations.
We believe in building long-term partnerships with our clients. Our after-sales support goes beyond simply providing a product; it’s about ensuring your FRP tanks operate at peak performance throughout their lifespan.
Nikunj Reinforced Plastics: Your Trusted Partner for FRP Tank Solutions
Nikunj Reinforced Plastics offers a compelling proposition – a comprehensive range of top-quality, customizable FRP tanks, backed by unwavering commitment to quality and exceptional after-sales support.
When you choose Nikunj, you choose a reliable partner who understands your specific needs and delivers solutions that exceed expectations. We are committed to providing you with the best possible experience, from initial consultation to ongoing support.
Contact Nikunj Reinforced Plastics Today
Let our experienced team help you find the perfect FRP tank solution for your unique needs. Contact us today to discuss your project requirements and receive a free quote. We look forward to partnering with you and building a strong, reliable future together.
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