Mixer-Settler Extraction Units Manufacturer and Supplier in India
Revolutionize your extraction processes with our innovative line of Mixer-Settler Extraction Units, designed to deliver unparalleled efficiency, modularity, and control for your laboratory and R&D needs.
Compact Powerhouse:
Our units break away from the traditional bulky setups. We’ve meticulously crafted a modular design, seamlessly integrating the mixer and settler into a single, space-saving unit. This translates to:
- Reduced footprint: Ideal for laboratories and R&D environments with limited space.
- Enhanced portability: Easily relocate your unit for flexible experimentation.
- Simplified installation: Get up and running quickly with minimal setup hassle.
Unmatched Versatility:
Our Mixer-Settler units cater to a wide range of applications. Whether you’re working with delicate biological samples or challenging industrial mixtures, we’ve got you covered.
- Material flexibility: Our systems handle a diverse range of liquid-liquid extraction processes. Here are some specific examples:
- Pharmaceutical Industry: Purify antibiotics, isolate active ingredients from natural products, and recover valuable biomolecules.
- Fine Chemicals: Separate target products from reaction mixtures, purify specialty chemicals, and recover catalysts.
- Hydrometallurgy: Extract valuable metals like copper, nickel, and rare earth elements from ores and concentrates.
- Biofuels & Biodiesel Production: Separate biodiesel from reaction mixtures, purify biodiesel feedstocks, and recover valuable co-products.
- Environmental Remediation: Decontaminate wastewater streams, remove pollutants from industrial effluents, and recover valuable resources from waste streams.
- Configurable mixing zones: Choose between glass or stainless steel mixing chambers based on your specific needs.
- Glass Mixing Chambers: Ideal for visual observation of the mixing process, monitoring phase behavior, and conducting research on light-sensitive materials.
- Stainless Steel Mixing Chambers: Offer superior durability for handling corrosive or abrasive materials, suitable for high-pressure and high-temperature applications.
The Science Behind the Efficiency:
Each stage of our Mixer-Settler unit is meticulously designed to maximize extraction efficiency:
- High-performance mixing: Our specially designed agitators, coupled with variable speed drives, guarantee a uniform and intimate dispersion of your liquid phases. This creates a larger interfacial area, accelerating mass transfer – the heart of the extraction process.
- Eliminate external pumps: Our innovative agitator design functions as a built-in pump, streamlining your setup and reducing external complexity.
- Precision settling: The horizontal settling chamber, comprised of cylindrical pipe sections, allows for optimal phase separation based on density differences. The number of pipe sections can be customized to ensure sufficient residence time for complete phase separation.
- Customizable Weir design: The integrated Weir zone acts as a barrier, preventing backmixing and maintaining optimal liquid levels in the mixing zone. Additionally, it dampens the flow into the settler, facilitating efficient phase separation. The Weir design can be further customized for specific applications, such as incorporating multiple weirs for staged separation or utilizing special weir shapes to optimize flow dynamics.
Unparalleled Control at Your Fingertips:
We understand the importance of precise control in R&D environments. Our units come equipped with a comprehensive control panel featuring:
- Circuit breakers (MCBs): Ensure safety and protection for your equipment.
- Relays: Enable precise control of electrical circuits within the unit, allowing for features like staged activation of agitators or sequential valve operations.
- Digital controllers: Offer a user-friendly interface to adjust parameters like agitator speed, monitor operational details like flow rates and interface levels, and program custom operating profiles.
- Our advanced control systems can be interfaced with computers for data acquisition and process control software, enabling real-time monitoring, automated data logging, and integration with advanced process optimization algorithms.
Modular for Scalability:
Our commitment to modularity extends beyond the compact design. Multiple stages can be effortlessly connected to create a multi-stage extraction system. This allows you to scale up your extraction process as your needs evolve, without the need for a complete system overhaul. The interconnecting pipelines are fully customizable to match your desired flow logic, offering ultimate flexibility in process design.
Investing in the Future of Extraction:
By choosing our Mixer-Settler Extraction Units, you’re not just acquiring equipment; you’re investing in a powerful tool that will elevate your research and development capabilities.
Benefits at a Glance:
- Compact design maximizes laboratory space.
- Modular construction facilitates easy installation and reconfiguration.
- Choice of glass or stainless steel mixing chambers for material compatibility.
- High-performance mixing for efficient mass transfer and faster processing times.
- Integrated pump eliminates external equipment needs, reducing complexity and cost.
- Optimized settling chamber with customizable residence time for precise phase separation.
- Customizable Weir zone enhances operational efficiency and can be tailored for specific applications.
- Comprehensive control panel with digital controllers for user-friendly operation and precise parameter adjustments.
- Advanced control systems enable data acquisition, process control software integration, and real-time process optimization.
- Modular design allows for future scalability to meet evolving extraction needs.
- Fully customizable interconnecting pipelines for flexible process design and flow logic.
- Durable construction ensures reliable operation and minimizes maintenance requirements.
- Wide range of compatible materials and finishes cater to diverse chemical compatibility needs.
- Safe operation with integrated safety features like circuit breakers.
Beyond the Basics: Advanced Features and Customization Options
We understand that every extraction process has unique requirements. That’s why we offer a range of advanced features and customization options to tailor your Mixer-Settler unit to your specific needs:
- Temperature control systems: Integrate heating or cooling jackets with your unit to maintain optimal operating temperatures for your chosen solvent system and target components.
- In-line monitoring instruments: Equip your unit with sensors to monitor key parameters like pH, conductivity, and interface levels in real-time, allowing for continuous process optimization.
- Automated sampling systems: Facilitate automated sample collection at various stages of the extraction process, streamlining data collection and analysis.
- Explosion-proof construction: For applications involving flammable or explosive materials, we offer units built with explosion-proof components to ensure safety.
- Customizable materials of construction: We offer a variety of materials for different parts of the unit, such as exotic metals or specialty coatings, to ensure compatibility with even the most challenging chemistries.
Unparalleled Support and Expertise
We go beyond just providing equipment. Our team of experienced engineers and process specialists are here to support you every step of the way. We offer:
- Comprehensive pre-sales consultation: Discuss your specific extraction requirements and receive expert advice on selecting the right Mixer-Settler unit configuration for your application.
- Feasibility studies and process optimization: Collaborate with our team to optimize your extraction process for maximum efficiency and yield.
- Detailed installation and commissioning guidance: Ensure your unit is set up and operational correctly with our comprehensive installation manuals and on-site commissioning support (if needed).
- Ongoing technical support: Our dedicated team is always available to answer your questions and provide technical support throughout the lifetime of your unit.
Investing in a Sustainable Future
Our Mixer-Settler units are designed with sustainability in mind. Here’s how:
- Reduced solvent consumption: Our efficient mixing and separation processes minimize solvent losses, promoting environmentally responsible extraction practices.
- Modular design: The modular construction allows for easy expansion and reconfiguration, minimizing the need for complete system replacements as your needs evolve.
- Durable construction: Our units are built to last, reducing the need for frequent replacements and minimizing environmental impact.
- Low maintenance requirements: The simple design and high-quality materials minimize maintenance needs and associated environmental burdens.
The Perfect Choice for Your Extraction Needs
Whether you’re a leading research institution, a burgeoning startup, or a well-established industrial player, our Mixer-Settler Extraction Units offer the perfect blend of efficiency, versatility, and control to meet your specific requirements.
Contact us today to discuss your extraction challenges and explore how our innovative Mixer-Settler units can empower you to achieve unparalleled separation results. Let us be your partner in revolutionizing your extraction processes!
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